Custom TIG torch builds, repairs and modifications

TIG Torch Builds & Repairs

Machine-specific torch setups, switch repairs, pinout changes and hand control conversions.

A focused quote page for TIG torch repairs, custom builds, plug conversions, switch wiring and awkward-access torch setups. Send this page directly when a torch job needs proper details before quoting.

Start TIG Torch Enquiry View Price Guide Back to Main Site

Direct enquiry page: /tig-torches.html#enquiry

TIG Torch Info

Repairs, plug work and custom machine-specific builds.

Use this page for TIG torch repairs, switch repairs, plug and pinout modifications, foot pedal to hand control conversions, standard custom builds and premium custom TIG torch builds.

Welding and fabrication workshop

Repairs and modifications

Broken torches, damaged leads, faulty switches, trigger issues, plug repairs, pinout changes and machine-specific plug work.

Custom green and black TIG torch welding industrial pipework

Custom torch builds

Standard custom builds, premium two-piece lead setups, air-cooled and water-cooled options, custom switch positions and protective sleeves.

Metal workshop tools

Special access setups

Motorsport torch setups, stubby torch setups, flex-head torches, tight access work and unusual lead routing.

Torch repair / switch repair Switch, pinout or plug modification Foot pedal to hand control conversion Standard custom TIG torch build Premium custom TIG torch build Special access / motorsport setups

Step 1

Send photos and machine details

Welder front panel, model plate, torch plug, gas fitting, damaged section and any pinout diagram help avoid guesswork.

Step 2

Confirm the build path

Repair, switch/pinout work, foot pedal conversion, standard custom build, premium build or special access setup.

Step 3

Quote before work starts

Pricing is confirmed after the torch, machine plug, pinout, parts supplied and custom work required are checked.

Price Guide - AUD

Starting-from guides before photos and setup confirmation.

Prices are starting-from guides only. Final quote depends on torch size, lead length, air/water cooled setup, connector type, machine pinout, parts supplied, switch wiring, protective wrap and how much custom work is required.

Torch repair / switch repair

From $85-$180

For broken torches, damaged leads, faulty switches, trigger issues or basic repair work.

Switch, pinout or plug modification

From $150-$350

For wiring a new switch, changing machine plug, pinout work, or fitting a cleaner low-profile ergonomic hand switch.

Foot pedal to hand control conversion

From $180-$450

Depends on welder model, control plug and pinout.

Standard custom TIG torch build

From $450-$850

Good quality custom build using reliable parts, without the premium USA/import two-piece lead setup.

Premium custom TIG torch build

From $850-$1,600+

Higher-end two-piece lead setup, premium torch body/cable, protective sheath, switch setup and machine-specific plug wiring.

Special access / motorsport setups

Quoted after photos

For tight engine bays, manifolds, roll cages, awkward angles, stubby torch setups, flex-head torches and unusual lead routing.

Custom TIG torch builds and ordered-in parts generally require a 50% deposit before parts are ordered or a build slot is locked in. The remaining balance is due once the torch is completed and ready for pickup or shipping.

Deposits may be non-refundable once parts have been ordered, custom parts have been modified, or fabrication/wiring work has started. This is because custom torch builds are made to suit the customer’s machine/setup and may not be reusable for another job.

Fill Out TIG Torch Enquiry Ask Before Sending Photos

TIG Torch Enquiry Form

Send the key details needed for a proper TIG torch quote.

Keep it simple: choose the main job type, add welder details, pick the main torch options, upload photos and add notes.

1

Contact

Email is required. Phone is optional.

2

Main Job Type

Pick the closest option. If you are not sure, choose Not sure and send photos.

For repairs, switch/plug work, foot pedal conversion, standard custom build, premium build, or photo-based advice.

3

Welder Details

Machine details help confirm plug, pinout and control compatibility.

Current type
4

Torch Setup

Quick choices for the main setup. Put unknowns or special details in the notes box.

Cooling setup
Lead length

4 m suits most bench/workshop setups. 8 m gives more reach. 12 m is for larger work areas but adds more bulk and weight.

5

Consumables / accessories wanted

Useful for consumables, upsells and special requirements.

Consumable kits

Consumables must match the torch series and cup/gas-lens style. If unsure, select Not sure and upload photos of the torch head and current consumables.

Tungsten size
Cup size
6

Photos and Deposit Acknowledgement

Photos help avoid guessing and make quoting easier.

Upload photos

Photos help quote accurately. Useful photos include the welder front panel, machine model plate, existing torch, torch plug, gas fitting, damaged section and handpiece/trigger location.

Upload up to 5 useful photos or PDFs. You do not need every photo listed below — just send what you have.

Useful photos to include if available

This checklist is only a guide. The best photos are the ones that clearly show the torch, machine, plug, fittings or damaged area.

  • Welder front panel
  • Machine model plate
  • Existing torch
  • Torch plug
  • Gas fitting
  • Damaged section
  • Handpiece / trigger location
  • Any pinout diagram if available
Photo checklist
Custom torch work is quoted after photos and machine details are checked. Some machines require testing or pinout confirmation before wiring. Prices are estimates only until the setup is confirmed. Custom builds and ordered-in parts generally require a 50% deposit before parts are ordered or a build slot is locked in.

Custom build deposit acknowledgement

Contact

Send photos, measurements or job details.

For fabrication, CAD, product enquiries or TIG torch work, send through photos, measurements, machine details or a rough idea of what you need. The more information provided upfront, the easier it is to quote accurately.

PhoneAvailable after enquiry
Emailmoritz@zeppelinfabrication.com FacebookZeppelin Fabrication Instagram@zeppelin.fabrication
LocationNewcastle NSW
Websitezeppelinfabrication.com.au Direct TIG enquirytig-torches.html#enquiry

Custom torch builds and repairs are quoted after photos, machine details and plug/pinout requirements are confirmed.

Some machines require pinout testing before wiring. Prices are estimates only until the setup is checked.